CVH

Compound Valve angle, Hemispherical combustion chamber

The CVH engine was introduced with the new mk3 Escort in 1980 and saw service through to the early mk5 Escort. It was also fitted to the Equivalent Orion's and the Fiesta from mk2 guise A redeveloped version also found it's way into the Sierra. Initially it was available in three capacities, 1.1ltr, 1.3ltr & 1.6ltr. Later 1.4ltr and 1.8ltr versions joined the line up but these differed a bit from the original engines as will be explained.

The Engine
The engine is of single over head cam, eight valve design and consists of a conventional iron block with a five main bearing crank (some older small engines such as the OHV engine only used three main bearing crank) and an alloy cylinder head.The cam shaft is driven by a conventional toothed belt which also drives the water pump and the cam shaft operates the valves via hydraulic followers (with one exception, the RS 1600i uses shimmed solid followers) and rockers.

All engines were designed to run on leaded petrol up until October 1985 when Ford fitted hardened valve seats to the cylinder heads to allow the engines to run on unleaded. This of course is right at the end of the mk3 Escorts production run so the majority of the mk3 Escorts out there will have left the factory with leaded petrol heads fitted. All mk4 Escorts however should be safe for unleaded petrol.

In 1986 a lean burn version of the engine was introduced which featured a modified cylinder head chamber. Instead of being of hemispherical design it used a heart shaped combustion chamber. The idea behind it was that it would push the combustable mixture towards the spark plug. To account for the reduced capacity caused by the intrusion into the cylinder head chamber to create the heart shape, the pistons were modified to bring capacity back up to the correct amount. This of course means that if you were to fit a standard hemi head to a lean burn bottom end you'd end up with a slight increase in capacity but a lower compression ratio and vice versa if you fitted a lean burn head to a standard bottom end. The 1.4 ltr version replaced the 1.3ltr engine in this year too.

As previously mentioned, the Sierra also used the CVH engine and came in both 1.6ltr and 1.8ltr sizes. However, don't get excited about plans to fit a 1.8ltr CVH from a Sierra into your Escort. The engines are very different from the CVH we are used to. They underwent many changes to be made suitable for the rear wheel drive application including new mount locations on the blocks and repositioning of the distributor etc.. They didn't have fantastic performance and have been all but ignored by the aftermarket tuning industry so there's not much that can be done to improve them. If you want bigger capacity there are other solutions as shall be revealed.

Induction - Carburettors
Most of the engines in the mk3 Escort were Carburettor fed with Bosch mechanical fuel injection being fitted to some of the top spec models. Two types of carburettor were used, Fords own variable venturi (VV) carburettor and a Weber dual venturi (2V) 32/34 DFT carburettor. The fitments were as follows:

Ford VV Carburettor

1.1ltr..........81SF-9510-KAA

1.3ltr..........81SF-9510-KCA

1.6ltr..........81SF-9510-KFA

Weber 2V 32/34 DFT Carburettor

1.6ltr (certain models only).....81SF-9510-AA

If you wish to fit the Weber 2V carburettor in place of a Ford VV on your engine then you'll also need the corrosponding inlet manifold as the base flange is different. As far as I am aware the mechanical fuel pump is common to all carburettor fed engines.

Later engines including engines fitted to the Fiesta range used different variations of Weber DFTM and TDL carburettors.

Induction - Injection
The first production fuel injected CVH engines used the try'd and tested Bosch K-jetronic mechanical fuel injection (MFi) system. This is a continuous injection system using an airflow sensing plate mounted on a pivot to meter the rate of fuel flowing through to the injectors. Although fairly agricultural in operation it has proven to be a highly reliable system and can be found fitted to a multitude of different manufacturers cars including Ferrari! I shan't go into the details of how it works here, there are plenty of books etc.. that have the subject covered. However, I have included a simple fault diagnosis section to try and point you in the right direction with some of the more common maladies.

There were two more fuel injection systems fitted to the CVH throughout it's life, Central Fuel Injection (CFi) and Electronic Fuel Injection (EFi). Both are electronic systems with many similarities in the way that they operate. However, the CFi system uses a single fuel injector mounted in what looks very much like a modified carburettor mounted on a conventional inlet manifold. The EFi system uses four individual fuel injectors, one for each cylinder, mounted right at the entrance to the inlet ports on the cylinder head. The air entering the engine is drawn in through a throttle butterfly and into a plenum chamber where it is then split between the four inlet tracts of the manifold leading to each inlet port of the cylinder head. I haven't covered the CFi system in any detail on this site as it was never fitted to any production mk3 or 4 Escort and retro fitting this system to any car woud be a ludicrous waste of time and money. The EFi system however has some very real advantages and is covered in it's own section.

Induction - Forced Induction
In 1984 Ford released the Escort RS Turbo. This as you probably already know and as the name suggests featured a turbo charged version of the CVH engine.It utilises a Garret T3 turbocharger and a modified version of the Bosch injection system designated KE-Jetronic which features additional electronic control. This is another huge subject and will be covered as time allows in it's own section.

 

 

CVH Build

Breather System Improvements

Bosch K-Jetronic/MFi

Ford EEC IV/EFi

 

 

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